COMBUSTION AND FLAME PROCESS OPTIMIZATION (TEAS)

OUR

CAPABILITIES

INSURCOL® develops tailor-made solutions for combustion and flame control systems, adapted to the specific needs of each customer. We have highly specialized personnel, trained by our technological allies and knowledgeable about international regulations, which allows us to guarantee efficiency, safety and reliability in industrial processes.

Our solutions are focused not only on the technical performance of processes, but also on reducing environmental impacts, using energy resources efficiently, lowering air emissions, and continuously improving our clients’ environmental performance

Featured Applications:

Emission control and environmental safety

Integration of systems to reduce polluting gases and particles, complying with technical standards. These solutions help prevent pollution, ensure compliance with applicable environmental requirements, and support the company's sustainability and decarbonization goals.

Combustion control and efficiency

Solutions that optimise fuel consumption, ensure optimal process conditions and improve profitability. Optimizing combustion helps reduce energy consumption, lower greenhouse gas emissions, and improve the use of natural resources in industrial processes

Flame Control

Implementation of scanners, burner controls and igniters with advanced algorithms that discriminate adjacent flames, ensuring accuracy in furnaces, boilers and reactors.

Temperature measurement and control

Systems with thermocouples, RTD's and thermowells designed for highly demanding processes in furnaces, boilers and reactors. Accurate measurement of critical variables contributes to greater operational efficiency and a reduction in energy losses in production processes

Combustion Control

CO, O₂, CH₄ and NH₃ analyzers for monitoring in extreme environments, with equipment resistant to temperatures up to 1750 °C, ideal for process heaters, thermal cracking, incinerators and furnaces. These systems facilitate the management of significant environmental aspects through continuous monitoring of variables related to energy efficiency, combustion quality, and emissions control

INDUSTRIES AND MARKETS IN WHICH INSURCOL® ADDS VALUE:

At INSURCOL,® we develop tailor-made solutions for combustion process optimization and flame control, applied in a wide variety of industrial sectors, including:

Our systems and services are designed to maximize combustion efficiency, reduce polluting emissions, and ensure operational safety, contributing to sustainability and profitability at every stage of the industrial process where precise flame and combustion control is required.

Our solutions help organizations meet their environmental goals, manage risks associated with climate change, optimize energy resources, and strengthen their environmental management systems in accordance with international standards

Strategic equipment for the industry:

At INSURCOL® we provide our customers with a specialized portfolio of systems and equipment for combustion process optimization and flame control, designed to meet the highest standards of quality, precision and reliability in industrial applications.

Each system or equipment we supply has our support and that of leading manufacturers worldwide, guaranteeing robust, innovative solutions aligned with the demands of the Colombian and international market.

The equipment and technologies provided by INSURCOL® strengthen our clients’ sustainability strategies through continuous process monitoring, energy optimization, emissions reduction, and improved environmental performance in industrial operations.

Explore our solutions and technologies below:

01

Teas.

02

KO-Drum.

03

High energy ignition system, ignition panel.

04

On-line analyzers for combustion efficiency.

05

Calorimeters - Wobbe Index.

06

Flame arrester.

07

Speed stamps.

08

Pilots for Teas.

09

Portable Teas.

10

CEMS.

11

Tip for tea.

12

Thermocouples for teas, fire tubes, oven tubes.

13

Leather-effect thermocouples.

14

Burner controls.

15

UV/IR Flame Scanner – Flame Monitor.

16

O2,NH3,CO,CO2, COe, CH4 analyzer.

The CEMS systems, combustion analyzers, and control technologies implemented by INSURCOL® enable continuous monitoring of critical variables for environmental management, facilitating decision-making aimed at reducing emissions, promoting efficient fuel use, and meeting corporate sustainability commitments

FEATURED PROJECTS:

At INSURCOL,® we have implemented solutions that have allowed our customers to optimize efficiency in combustion processes, reduce polluting emissions and guarantee operational safety in their industrial environments.

Each project you will find below was executed by our team, reflecting our commitment  to technological innovation, adaptation to the specific needs of each operation and compliance with the highest applicable standards.

Explore this selection to learn how we have designed, integrated, supplied and tested these types of systems, contributing to the progress of operations.

Pilot system for in-line viscosity measurement supplied to CENIT.

Year: 2025-2026

Ecopetrol

Supply of UV/IR flame scanners for furnace-boilers of the Cartagena refinery.

Year: 2025

Ecopetrol

Supply of UV/IR flame scanner for furnace-heaters in production fields.

Year: 2023

Ecopetrol

Servomex integrations that we sold to Ecopetrol for the furnaces of the aromatic plant and for the UOP cracking, Barrancabermeja refinery

Year: 2023- 2025

Diagnostic and preventive maintenance service for wobbe index analyzers- Puerto Bahía.

Year 2018

Ecopetrol

Daily brand thermometry project for reformer furnaces of the U-115, Cartagena refinery.

Year: 2020

TECHNOLOGICAL ALLIES:

At INSURCOL,® we work hand in hand with leading international manufacturers of technologies for combustion and flame control systems, which allows us to offer state-of-the-art equipment and solutions adapted to current operational and environmental challenges.

These alliances guarantee us, constant innovation in TEAS systems and emission control, specialized technical support with our own personnel, trained by our allies, compliance with the applicable standards  in each project. Promotion of technologies that help reduce the environmental footprint of industrial processes, and technical support for initiatives related to sustainability, energy efficiency, and emissions control.

Our proposition goes beyond supplying equipment: we design comprehensive solutions that combine reliability, efficiency and sustainability, ensuring that each implementation brings real value to our customers’ operations. We are committed to protecting the environment, preventing pollution, using natural resources responsibly, and continuously improving the environmental performance of the organizations that rely on INSURCOL®.