HEAT MANAGEMENT FOR FLOW ASSURANCE AND PROCESS IMPROVEMENT

At INSURCOL®, we understand that efficient heat management is a strategic factor in improving productivity, reducing energy consumption, and enhancing the environmental performance of industrial operations. Our solutions help optimize resources, reduce emissions, and enable our clients to meet their sustainability goals.
OUR

CAPABILITIES

INSURCOL® develops tailor-made solutions and integrations for heat management systems, adapted to the specific needs of each client. The company has specialist personnel with extensive experience, trained and trained by its technological allies, knowledgeable about regulations and the most advanced technologies available in the market.

These solutions are designed to optimize processes such as the extraction of heavy crude oils-enhanced recovery, paraffinic and asphaltenic oils, dehydration, maintenance and temperature control in fluid transport lines (gas, lubricants, oils, paints and others), as well as in tanks, guaranteeing the efficient use of energy and operational continuity.

In addition, our solutions help reduce energy consumption, minimize heat loss, optimize resources, and improve the environmental performance of industrial operations.

Applications in Heat Management

INSURCOL® offers advanced technologies for heat management in critical industrial processes, designed to optimize operational efficiency, ensure continuity and comply with international standards.

Our technologies enable the integration of energy efficiency, operational reliability, and sustainability, contributing to the reduction of the carbon footprint and the continuous improvement of industrial processes.

Featured Applications:

Extraction of heavy, extra-heavy and paraffinic crude oils

Integration of heating and temperature maintenance systems adapted to the characteristics of the well and the fluid, ensuring flow and production from the bottom of the well – improved recovery.

Pipeline temperature maintenance systems

Solutions using electric tracing technologies, designed for processes with no length limit and with certified controllers.

Heating and temperature maintenance in tanks

Electric or combustion systems, complemented by Trac-Loc thermal insulation for maximum energy efficiency and cost reduction.

In-line heating systems

Electrical, catalytic or combustion equipment to optimise dewatering processes and avoid clogging in pipes with viscous fluids.

Benefits for the operation

INDUSTRIES AND MARKETS IN WHICH INSURCOL® ADDS VALUE:

At INSURCOL,® we provide specialized heating solutions for a wide variety of industrial sectors, including:

INSURCOL® offers products and services designed to optimize energy efficiency, ensure operational safety, and promote sustainability at every stage of industrial processes where heat management is required.

Through our solutions, we contribute to the responsible use of energy, the reduction of greenhouse gas emissions, and the achievement of our clients’ environmental and energy transition goals.

Strategic equipment for the industry:

At INSURCOL® we offer our customers a specialized portfolio of heat management systems and equipment, designed to meet the highest standards of quality, precision and reliability in critical industrial processes.

Each system or equipment we supply has our support and that of leading manufacturers worldwide, guaranteeing robust, innovative solutions aligned with the demands of the Colombian and international market.

Our technology offerings are designed to maximize energy efficiency, reduce operational losses, and support the sustainability of processes through more efficient, safe, and environmentally responsible heating technologies. They include

01

Improved recovery system by downhole heating.

02

Controllers, cables and accessories for Electrical Tracing.

03

Steam and thermal fluid tracing systems.

04

Electric in-line heater – combustion.

05

Catalytic heater.

06

Electric immersion heater – combustion.

07

Heater - oven API560.

08

Fire tube.

09

Bathroom heater.

10

Tubing with electric tracing and thermal insulation.

11

Pre-insulated pipes.

12

Temperature monitoring and control systems.

13

Leak detection systems.

14

Thermal insulation systems for pipes, containers and tanks.

15

Boilers.

16

Waste heat recovery units.

17

Heat Recovery Steam Generators.

18

Burner Management Control Systems.

19

Finned tubes.

20

Custom-made heating jackets.

FEATURED PROJECTS:

At INSURCOL,® we have developed and implemented heat management solutions  that have allowed our customers to optimize energy efficiency, reduce operating costs and ensure safety in critical processes.

Each project represents our commitment  to technological innovation, adaptation to the specific needs of each operation and compliance with the highest international standards.

Furthermore, our projects have helped improve energy efficiency, reduce heat loss, and enhance the environmental performance of the industrial facilities where they have been implemented.

Below, we share a selection of projects that reflect our experience in the design, integration and commissioning of heating and temperature maintenance systems in various industrial applications.

ECOPETROL

Design, supply, installation, testing and commissioning of the electrical tracing system for the Cartagena – IPCC crude oil plant interconnection project of the Cartagena refinery.

EPC Year 2021-2022

ECOPETROL

Supply, installation, testing and commissioning of the electrical tracing system for flow lines of the GRB Ecopetrol – Impala interconnection project and GRB sour water system upgrade project.

EPC Year 2022-2023

ECOPETROL

Design, supply and on-site support of wet gas heater package, fuel gas heating system and electric tracing system for the Cupiagua slug catcher pressure reduction project.

Year 2023-2024

ECOPETROL

Pilot test for heating technology for the general production of the Tisquirama and San Roque fields. (Electrical tracing, immersion heaters, in-line heaters, SCADA system and related works).

EPC Year 2014-2015

Supply of API560 heaters for the dehydration plant of the La Cira field.

Year 2013-2014

Supply of forced convection heater for kerosene.

Year 2021

TECHNOLOGICAL ALLIES

At INSURCOL,® we work hand in hand with international manufacturers recognized for their leadership in the development of technologies for heat management systems.

These alliances allow us to offer state-of-the-art equipment, solutions adapted to current energy challenges and specialized technical support with our own personnel, ensuring that each project meets the highest standards of quality and efficiency.

Thanks to this network of partners, we guarantee a comprehensive offer that combines innovation, reliability and sustainability to meet the demands of modern industry.